Building a Mini Arduino Robot: Start Small, Dream Big

Essential Parts and Practical Planning

Gather an Arduino Nano or Uno, a TB6612FNG motor driver, two micro metal gear motors with matching wheels, a small caster, HC-SR04 ultrasonic sensor, line sensors, a compact chassis, a 2S LiPo or NiMH pack, an on/off switch, a buck converter to 5V, M3 hardware, jumper wires, and heat-shrink. Snap a photo of your spread and share it with the community!

Essential Parts and Practical Planning

Decide on wheel diameter, gear ratio, and battery size early. Lightweight parts help, but leave space for wiring and sensor mounts. Aim for motors around 100–300 RPM for controllable speed. Keep your center of gravity low, and plan where the battery sits. Tell us your size choice and why—others will learn from your trade-offs.

Wiring and Electronics That Stay Reliable

Route battery voltage through an on/off switch to a buck converter for a stable 5V rail. Tie all grounds together. Add a large electrolytic capacitor and 0.1 µF decouplers near the Arduino and motor driver. Consider reverse-polarity protection with a Schottky diode or P‑channel MOSFET. Avoid brownouts by testing worst-case loads with wheels lifted.

Wiring and Electronics That Stay Reliable

The TB6612FNG is compact and efficient. Wire PWMA/PWMB to PWM-capable pins, AIN1/AIN2 and BIN1/BIN2 to digital pins, and connect STBY to 5V through the Arduino or directly. Cross the motor leads if your robot drives backward. Twist motor wires to reduce noise, and verify current draw with a meter before driving on the floor.

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Navigation: From Obstacle Avoidance to Line Following

Ultrasonic Obstacle Avoidance Made Friendly

Measure distance ahead and set a threshold to trigger a turn. Add a short reverse before turning to avoid snagging on obstacles. If you mount the sensor on a micro servo, scan left and right to pick a clearer path. Tell us your favorite avoidance routine, and we’ll feature clever snippets next week.

Line Following with a Taste of PID Control

Calibrate sensor values on white and black, compute an error from the line center, then use Kp, Ki, and Kd to adjust motor speeds. Start with proportional only, then add derivative to smooth oscillations. Many readers found Ki optional on short tracks. Share your best Kp/Kd pair and track photos.

Blending Behaviors with a Simple State Machine

Define states like IDLE, CRUISE, AVOID, and FOLLOW_LINE. Prioritize safety by letting obstacle avoidance override other modes. Use timers to prevent getting stuck in loops. A tiny state diagram on a sticky note keeps logic sane. Post your diagram—your structure might inspire another maker’s breakthrough.
Battery Choices and Run-Time Expectations
A 2S LiPo is lightweight and strong; pair it with a buck to 5V and a low-voltage alarm. NiMH AA packs are simpler but heavier. Expect 30–90 minutes depending on duty cycle and motor load. Tell us your run-time and pack choice so others can benchmark realistic expectations.
First-Boot Checklist to Avoid Surprises
Lift the robot so wheels spin free. Verify motor direction, sensor readings, and serial output. Check current draw with a multimeter and confirm nothing overheats. If the Arduino resets, add bulk capacitance or soften acceleration. Share your first-boot video—we’ll cheer your bot’s wiggles and wobbles together.
Debugging Stories and Practical Fixes
Once, a builder’s robot just spun in circles—both left and right motor leads were swapped. Another fixed jitter by grounding sensor shields. Use Serial prints, LED indicators, and small test sketches to isolate issues. Drop your funniest fix in the comments and help the next maker avoid the same gremlin.
Nomadmoveus
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